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Pallet Shuttle: Semi-Automated High-Density Storage System
Video Demo Available
Applications:
Facilities with many pallets per SKU (each channel can hold a different SKU) • Warehouses with massive inbound/outbound flows of homogeneous goods
Vendor: Mecalux
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Highly automated
Video
#Pallet Shuttle#High-Density Storage#Semi-Automated#Mecalux#Cold Storage
Efficiency80%Flexibility75%Scalability70%Cost Effect.85%Ease of Impl.80%
WStorage

Pallet Shuttle: Semi-Automated High-Density Storage System

BMecaluxAHighly automated
*Semi-automated system optimizes pallet loading/unloading without forklift entering storage lanes
*Consists of one or more shuttles, racking unit, control tablet, and safety elements
*Shuttle controlled via Wi-Fi-connected tablet with intuitive touch-based interface
Storage
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Live Storage Systems: Gravity-Flow High-Density Storage
Video Demo Available
Applications:
High-density storage of palletized goods with high turnover • Order picking areas for cartons and light loads (carton flow)
Vendor: AR Racking
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Mechanized
Video
#Live Storage#Gravity Flow#High-Density Storage#Pallet Flow#Push-Back Racking#AR Racking
Efficiency85%Flexibility80%Scalability75%Cost Effect.88%Ease of Impl.82%
WStorage

Live Storage Systems: Gravity-Flow High-Density Storage

BAR RackingA Mechanized
*Uses gravity on slightly inclined roller beds to move unit loads
*Available for both FIFO (First-In, First-Out) and LIFO (Last-In, First-Out) management methods
*Compact and high-density design optimizes available warehouse space
StoragePicking
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Mini-Load AS/RS: High-Speed, Space-Optimized Automation for Small Loads
Video Demo Available
7 Key Features
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Fully automated
Video
#ASRS#Mini-Load#Daifuku#High-Density Storage#Goods-to-Person#Cold Storage
Efficiency90%Flexibility85%Scalability80%Cost Effect.75%Ease of Impl.70%
Key Features
Stores a wide variety of small loads: containers, cartons, trays, and circular items (e.g., paper rolls, car wheels)
Maximizes vertical space to significantly increase storage capacity
High-speed stacker crane for quick and accurate retrieval/storage
+4 more features
🎯Applications
Order picking operations in warehouses and distribution centers
Work-in-process (WIP) buffering in manufacturing and factory operations
+2 more applications
AStorage

Mini-Load AS/RS: High-Speed, Space-Optimized Automation for Small Loads

BDaifukuAFully automated
StoragePicking
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Pallet Shuttle System: High-Density Semi-Automated Storage
Video Demo Available
Applications:
High-density storage of homogeneous or batch-stored pallets • Cold storage facilities where minimizing aisle openings is beneficial
Vendor: Dexion - Gonvarri Material Handling
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Semi-automated
Video
#Pallet Shuttle#High-Density Storage#Semi-Automated#Dexion#Gonvarri
Efficiency75%Flexibility70%Scalability65%Cost Effect.85%Ease of Impl.80%
WStorage

Pallet Shuttle System: High-Density Semi-Automated Storage

BDexion - Gonvarri Material HandlingASemi-automated
*Semi-automated operation for high-density storage
*Handles goods inside storage channels similar to drive-in or pallet-flow racking
*Removes the need for forklift trucks to enter the storage aisles
Storage
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Mini-Load ASRS: High-Density Goods-to-Person Storage
Video Demo Available
Applications:
Storage and replenishment inventory for order fulfillment in pick modules or goods-to-person systems • Buffer storage for raw materials, work-in-progress (WIP), and finished goods in manufacturing
Vendor: Unknown
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Fully automated
Video
#ASRS#Mini-Load#Goods-to-Person#High-Density Storage#Inventory Automation
Efficiency88%Flexibility75%Scalability70%Cost Effect.85%Ease of Impl.65%
AStorage

Mini-Load ASRS: High-Density Goods-to-Person Storage

BUnknownAFully automated
*Designed to handle small loads: cartons, totes, trays (typically < 350 lbs)
*Constructed with strong, lightweight alloys for lower installation and operational costs
*Provides real-time inventory visibility and secure product storage
StoragePickingSoftware
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