Open Shuttle Fork AGV: Flexible Pallet Transport Robot

Technology Overview

The KNAPP Open Shuttle Fork represents a new generation of flexible automation for material handling, specifically addressing the need for agile and infrastructure-light pallet transport in modern logistics. Unlike traditional Automated Guided Vehicles (AGVs) that require fixed paths, or static conveyor systems, this autonomous mobile robot (AMR) operates freely as an automated forklift. It is engineered to thrive in fast-paced, frequently changing warehouse environments where maximum floor space and adaptability are critical. By combining advanced autonomous navigation with a compact, omnidirectional chassis and a lifting mechanism, the Open Shuttle Fork can seamlessly connect various warehouse zones—from goods receipt to automated storage, and from packing stations to shipping docks—without the constraints of fixed infrastructure, offering a truly dynamic transport solution.

How It Works

Core Principles

The system operates on the principle of autonomous, free-ranging navigation. Each vehicle uses its onboard sensors (3D cameras, scanners) to map and perceive its environment in real time. It receives transport tasks from the central Keysoft Fleet Control software, plans its own optimal path, and navigates safely around obstacles and through mixed traffic to pick up, transport, and deposit pallets.

Key Features & Capabilities

Infrastructure-Free Navigation eliminates the cost and rigidity of installing magnetic tapes, wires, or reflectors. Omnidirectional Movement (sideways driving and turning on the spot) provides exceptional maneuverability in tight spaces. High-Payload Forklift Function handles standard and special pallets up to 1300 kg at variable heights. Intelligent Fleet Management via Keysoft software allows for dynamic task allocation, traffic coordination, and easy system reconfiguration. Advanced Safety System with 3D perception ensures safe operation around people and equipment.

Advantages & Benefits

The primary advantage is unmatched operational flexibility, allowing transport routes and workflows to be changed via software to adapt to new processes. It maximizes usable floor space by replacing fixed conveyors with mobile robots. The system is highly scalable; throughput can be increased simply by adding more vehicles to the fleet. Its ease of integration into existing facilities makes automation accessible without major construction. It improves safety and efficiency by automating repetitive, heavy pallet moves and operating safely alongside human workers.

Implementation Considerations

While requiring no physical guidance infrastructure, successful implementation relies on a robust wireless network and integration with the site's Warehouse Management System (WMS) or Warehouse Execution System (WES). The initial layout mapping and configuration in the fleet software are crucial. Although designed for mixed traffic, establishing clear operational protocols and zones for interaction between manual and automated equipment is important for smooth operations.

Use Cases & Applications

Ideal For

This solution is ideal for warehouses and distribution centers with dynamic operations, multi-shift workflows, space constraints, and a need to automate pallet transport without committing to fixed, hard-to-change infrastructure.

Conclusion

The KNAPP Open Shuttle Fork AGV redefines flexibility in warehouse automation. By merging the intelligence of an autonomous mobile robot with the utility of a forklift, it delivers a future-proof pallet transport solution that adapts as quickly as business needs change. Its ability to operate without fixed paths, navigate complex environments safely, and scale effortlessly makes it an exceptionally versatile tool for modern logistics. For operations prioritizing adaptability, space utilization, and a smooth path to automation, the Open Shuttle Fork presents a compelling and intelligent investment that bridges the gap between static automation and dynamic, real-world warehouse demands.