Projects

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Our Curated Projects

29 projects
Netrush Kentucky E-commerce Fulfillment Warehouse - Third-Party Logistics (3PL) warehouse automation project in United States
AMR - Goods to Person
Goods-to-Person Systems
Multi-Robot Orchestration
Highly Automated
Video
#Goods-to-Person#AMR#3PL#Robotic Picking#E-commerce Fulfillment#Brightpick+1
Key Features
•Brightpick Retriever robots for automated Goods-to-Person picking
•Designed for 200 picks per hour with a single human station
•Robots automate both order picking and stock replenishment
+3 more features
Results & Benefits
•Processes 20,000 orders daily for major brands
•Maintains operations during peak seasons with 4-5x volume increases
+1 more results
Third-Party Logistics (3PL)

Netrush Kentucky E-commerce Fulfillment Warehouse

BrightpickUnited States

A US 3PL automated order picking and replenishment with Brightpick Retriever robots, a Goods-to-Person solution, to handle 20,000 daily orders with peaks 4-5x higher.

020,000/dayTransportPicking
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Amway Midwest Regional Service Center, Ada - Consumer Goods warehouse automation project in United States
Pallet RackingPallet ConveyorsSmall Load Conveyors
Vertical ConveyorsPick-to-LightVoice Picking
Sliding Shoe SorterWCS (Warehouse Control)
Highly Automated
Video
#Direct Sales#Bastian Solutions#Conveyor System#Voice Picking#Pick-to-Light#Sliding Shoe Sorter+1
Key Features
•Over two miles of varied conveyor systems (inclined belts, spirals, gravity declines)
•Automated document (invoice/pack list) insertion into cartons
•Automated carton labeling (license plate and shipping labels) and lidding system
+4 more features
Results & Benefits
•Operates in a facility roughly 50% smaller (200,000 sq ft vs. 400,000 sq ft)
•Capable of handling over 30,000 cartons per day, supporting 3 million orders annually (50% of NA volume)
+5 more results
Consumer Goods

Amway Midwest Regional Service Center, Ada

Bastian SolutionsAda, Michigan, United States

Amway streamlined its Midwest fulfillment, moving to a new automated facility 50% smaller yet capable of handling over 30,000 cartons daily, achieving faster order fulfillment and reduced costs.

200,000 m²30,000/dayStorageTransportPickingSortation
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The Feed Sports Nutrition Automated Fulfillment Center with Brightpick - E-commerce Fulfillment warehouse automation project
Pallet RackingAMR - Goods to PersonAutonomous Mobile RobotsRobotic Piece Picking
Goods-to-Person SystemsPick-to-LightWMS (Warehouse Management)WCS (Warehouse Control)
Multi-Robot OrchestrationDigital Twin
Fully Automated
Video
#Brightpick#AMR#AI Robotics#Sports Nutrition#E-commerce#Robotic Picking+3
Key Features
•48 Brightpick Autopicker AMRs with AI-powered robotic picking
•50,000 items per day processing capacity with 24/7 operations
•3D machine vision trained on over 1 billion picks
+5 more features
Results & Benefits
•Reduced workforce from 50-100 people to minimal staff
•24/7 automated operations without human fatigue
+3 more results
E-commerce Fulfillment

The Feed Sports Nutrition Automated Fulfillment Center with Brightpick

Brightpick

An AI-powered e-commerce fulfillment center operated by 48 Brightpick Autopicker robots, processing 50,000 items daily with 24/7 operations for a leading sports nutrition retailer.

050,000/dayStorageTransportPicking
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Walmart - Next Generation Fulfillment Centers Automation - Omnichannel Retail warehouse automation project in United States
Shuttle SystemsMini Load AS/RS
Shuttle SystemsGoods-to-Person Systems
WMS (Warehouse Management)WES (Warehouse Execution)
Fully Automated
Video
#Omnichannel Retail#ASRS#KNAPP#Evo 2D Shuttle#Goods-to-Person#Walmart+2
Key Features
•KNAPP Evo 2D Shuttle ASRS delivering 10x SKU capacity compared to traditional buildings
•Process streamlining from 12 steps to 5 steps with full software support
•Goods-to-person workstations with shuttles delivering totes to associates
+2 more features
Results & Benefits
•Doubled storage capacity and more than doubled cube and throughput capacity
•Achieved 95% customer coverage with next-day and two-day shipping
+3 more results
Omnichannel Retail

Walmart - Next Generation Fulfillment Centers Automation

KnappUnited States, United States

Walmart partnered with KNAPP to deploy next-generation fulfillment centers featuring Evo 2D Shuttle ASRS, doubling storage capacity and streamlining 12-step processes into 5 steps for omnichannel retail.

00StorageTransportPicking
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L.L.Bean - Freeport Maine Distribution Center Sortation Modernization - Omnichannel Retail warehouse automation project in United States
Small Load ConveyorsCross-Belt Sorter
WMS (Warehouse Management)WES (Warehouse Execution)
Highly Automated
Video
#Omnichannel Retail#Sortation Systems#BEUMER Group#Warehouse Automation#United States#L.L.Bean+2
Key Features
•Conversion from two-pass to single-pass sortation system, increasing capacity from 18,000 to 37,000 units per hour
•Virtual machine expansion (2 to 4) optimizing sorter utilization for omnichannel order processing
•Real-time visibility to wave progress, picking, sorting, and order completion for end-to-end workflow management
+3 more features
Results & Benefits
•Doubled distribution center capacity cost-effectively without facility expansion
•Increased sortation throughput from ~18,000 to 37,000 units per hour
+4 more results
Omnichannel Retail

L.L.Bean - Freeport Maine Distribution Center Sortation Modernization

Beumer GroupFreeport, Maine, United States

L.L.Bean partnered with BEUMER Group to modernize its Freeport, Maine distribution center, converting from a two-pass to single-pass sortation system, boosting capacity from 18,000 to 37,000 units/hour for omnichannel order fulfillment.

00TransportSortation
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Calzedonia Group Italian Distribution Center Pouch System - Fashion & Apparel warehouse automation project in Italy
Pouch/Pocket Sorter
Highly Automated
Video
#BEUMER Group#Pouch Sorter#Returns Processing#Italy#Fashion#Space Optimization+1
Key Features
•BEUMER Group BG Pouch System™ technology
•Ceiling-mounted installation to conserve valuable floor space
•Approximately 30% smaller footprint than conventional pouch sorting systems
+2 more features
Results & Benefits
•Increased fulfillment and returns handling capacity within the same physical warehouse
•Achieved significant space savings through overhead installation and compact design
+1 more results
Fashion & Apparel

Calzedonia Group Italian Distribution Center Pouch System

Beumer GroupItaly

Calzedonia Group implemented BEUMER Group's BG Pouch System to expand fulfillment and returns capacity within its existing Italian distribution center, saving floor space with a ceiling-mounted design.

00Sortation
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