Lidl Køge Distribution Center

Project Overview

Lidl, as part of the Schwarz Group - one of the world's largest retail groups operating over 13,000 stores globally - has implemented an advanced automation solution at its distribution center in Køge, Denmark. This facility represents a significant step forward in retail distribution technology, specifically designed to handle the demanding requirements of grocery distribution.

The distribution center leverages cutting-edge automation to address the challenges of modern retail logistics, focusing on efficiency and accuracy in case picking operations. The implementation demonstrates Lidl's commitment to technological innovation in its supply chain operations.

Technical Solution

ADAPTO Shuttle-Based AS/RS

At the core of the solution is Vanderlande's ADAPTO system, a shuttle-based automated storage and retrieval system (AS/RS). This technology provides high-density storage and efficient retrieval capabilities, using autonomous shuttles that operate within the storage structure to store and retrieve cases with precision and speed.

Key Features

The ADAPTO shuttle-based AS/RS provides high-density storage with rapid retrieval capabilities, optimizing both space utilization and operational efficiency. The system's shuttle technology enables simultaneous storage and retrieval operations.

Vanderlande's Automated Case Picking solution represents state-of-the-art technology in retail distribution, specifically designed for handling mixed case fulfillment requirements common in grocery operations.

The integrated system delivers superior performance compared to traditional order fulfillment methods, achieving higher throughput, better accuracy, and reduced labor requirements.

Results & Benefits

The automated solution significantly outperforms traditional order fulfillment methods in terms of efficiency, accuracy, and throughput. This performance improvement directly supports Lidl's retail operations across Denmark.

The system has enhanced picking efficiency and accuracy, reducing errors and improving order quality. This reliability is crucial for maintaining the high standards expected in grocery retail distribution.

Storage and retrieval operations have been optimized through the ADAPTO shuttle system, providing better inventory management and faster order processing capabilities.

System Integrator

Vanderlande served as the system integrator for this project, providing their expertise in automated material handling solutions. Their Automated Case Picking solution with ADAPTO technology has proven effective in meeting Lidl's distribution requirements in the competitive grocery retail market.