Projects

#Parcel & Express#Cross-Belt Sorter#BEUMER Group#Scalable Automation#E-commerce Fulfillment#UK Mail+2

🏢Parcel & Express

UK Mail - Purpose-Built Automated Parcel Sortation Hub

🏗️Beumer Group📍United Kingdom, United Kingdom

UK Mail partnered with BEUMER Group to build a future-ready automated parcel sortation hub, featuring two LS-4000CB cross-belt sorters and scalable design to support ongoing e-commerce-driven growth.

#BEUMER Group#Airport#Baggage Handling#Individual Carrier System#ICS#SFO+2

🏢Parcel & Express

San Francisco International Airport Harvey Milk Terminal 1 Baggage Handling System

🏗️Beumer Group📍San Francisco, California, United States

SFO partnered with BEUMER Group to deploy the United States' first Individual Carrier System (ICS) baggage handling system, enhancing efficiency and security in the new terminal.

00TransportSortation

WES (Warehouse Execution)

Home Bargains Amesbury Distribution Center

Autonomous Mobile Robots

#AMR#Retail#Discount Retailer#UK#Automated Marshalling#Lowpad+1

•91 Lowpad Autonomous Mobile Robots (AMRs)

•36 automated handover locations

•24/7 operational system

+3 more features

•200,000 roll cages processed weekly

•Significant headcount reduction in manual marshalling

🏗️Lowpad📍Amesbury, United Kingdom

🏢General Merchandise

Home Bargains Amesbury Distribution Center

Home Bargains implemented Lowpad's AMR solution with 91 robots to automate marshalling and process 200,000 roll cages weekly, addressing recruitment challenges in remote location.

00Transport

Unit Load AS/RSRail Guided Vehicles

NEXT Doncaster Furniture Distribution Center

Automated Pallet ShuttleWCS (Warehouse Control)

#Furniture#AS/RS#RGV#Retail#Körber#Pallet Handling+1

🏢General Merchandise

NEXT Doncaster Furniture Distribution Center

🏗️Körber📍Doncaster, United Kingdom

NEXT implemented Körber's automated pallet handling solution with RGVs and ASRS across two warehouses for fast furniture and goods movement with 77,000 pallet locations.

Pallet RackingSmall Load Conveyors

Peak Pharmacy Bolsover Distribution Center

Case and Piece PickingWMS (Warehouse Management)

#Pharmacy#Healthcare#Prescription#CPS#Knapp#UK+1

💊Healthcare & Pharma

Peak Pharmacy Bolsover Distribution Center

🏗️Knapp📍Bolsover, United Kingdom

Peak Pharmacy implemented KNAPP automation to merge three warehouses into one, automating prescription dispensing and enabling next-day delivery to 134 pharmacies across England.

AutoStore (Cubic)Goods-to-Person Systems

Medline Industries Healthcare Distribution Center

Pick-to-LightWES (Warehouse Execution)

#AutoStore#Healthcare#Swisslog#Goods-to-Person#Click&Pick#E-commerce+1

•1,000 picks per hour per person capacity

•Five times faster than traditional manual picking

•Robot-powered AutoStore system

+3 more features

•5x faster picking compared to manual operations

•Up to 1,000 picks per hour per person

🏗️Swisslog📍United States, United States

💊Healthcare & Pharma

Medline Industries Healthcare Distribution Center

First US deployment of Swisslog AutoStore system achieving 1,000 picks per hour per person, five times faster than traditional manual picking for healthcare supply distribution.

WCS (Warehouse Control)

#Cold Storage#ASRS#Swisslog#Food Distribution#SynQ Software#Energy Efficiency+1

🍱Food & Beverage

Agile Cold Storage Distribution Center

🏗️Swisslog📍United States, United States

Third-party cold storage facility tripling pallet capacity to 48,000 in 110,000 sq ft using Swisslog ASRS with SynQ software, serving food manufacturers and global export markets.

📏110,000 m²0StorageTransport

WMS (Warehouse Management)

Roark - Aerospace Tool & Die Automated Storage System

Unit Load AS/RS

#Aerospace#ASRS#Tool Storage#Bastian Solutions#Manufacturing#United States+2

🏢Aerospace

Roark - Aerospace Tool & Die Automated Storage System

🏗️Bastian Solutions📍United States, United States

Roark implemented Bastian Solutions' automated storage and retrieval system for aerospace tools and dies, replacing manual pallet storage with organized ASRS for complex sheet metal fabrication.

00Storage

Shuttle SystemsMini Load AS/RS

Walmart - Next Generation Fulfillment Centers Automation

Shuttle SystemsGoods-to-Person Systems

WMS (Warehouse Management)WES (Warehouse Execution)

#Omnichannel Retail#ASRS#KNAPP#Evo 2D Shuttle#Goods-to-Person#Walmart+2

•KNAPP Evo 2D Shuttle ASRS delivering 10x SKU capacity compared to traditional buildings

•Process streamlining from 12 steps to 5 steps with full software support

•Goods-to-person workstations with shuttles delivering totes to associates

+2 more features

•Doubled storage capacity and more than doubled cube and throughput capacity

•Achieved 95% customer coverage with next-day and two-day shipping

🏗️Knapp📍United States, United States

🛒Omnichannel Retail

Walmart - Next Generation Fulfillment Centers Automation

Walmart partnered with KNAPP to deploy next-generation fulfillment centers featuring Evo 2D Shuttle ASRS, doubling storage capacity and streamlining 12-step processes into 5 steps for omnichannel retail.

#Bomb-Bay Sorter#Parcel#EuroSort#United States#Sortation#Pitney Bowes

🏢Parcel & Express

Pitney Bowes Facility High Throughput Sortation

🏗️EuroSort📍United States

Pitney Bowes installed a EuroSort Single Split Tray (Bomb Bay) Sorter to maximize the number of sort destinations within a limited area, reducing manual touches and errors.

00Sortation

Autonomous Mobile RobotsPick-to-Light

Ariat Wholesale Footwear & Apparel Order Fulfillment Center

Goods-to-Person SystemsRobotic Piece Picking

Tilt-Tray Sorter

#Footwear#Apparel#Tilt-Tray Sorter#Robotic Picking#Goods-to-Person#Wholesale+3

0📦16,000/dayTransportPickingSortation

Ariat Wholesale Footwear & Apparel Order Fulfillment Center

🏗️EuroSort📍United States

A wholesale footwear and apparel brand automated order consolidation with the EuroSort Twin Push Tray Sorter, integrating Exotec and Geek+ robotic picking to process up to 16,000 items per hour.

#Apparel#Unit Sortation#Omnichannel#Element Logic#United States#E-commerce Fulfillment+1

•High-speed automated unit sortation technology from Element Logic

•Precise handling of thousands of individual units (apparel items)

•Designed to support both retail and e-commerce fulfillment demands

+1 more features

•Increased distribution productivity

•Reduced errors in the sorting process

+2 more results

🏗️Element Logic📍United States

Carter's / OshKosh USA Distribution Center

The children's apparel brand boosted distribution efficiency with Element Logic's high-speed unit sortation technology, enabling precise handling of thousands of units for retail and e-commerce orders.

00TransportSortation

Multi-Robot Orchestration

Netrush Kentucky E-commerce Fulfillment Warehouse

AMR - Goods to Person

Goods-to-Person Systems

#Goods-to-Person#AMR#3PL#Robotic Picking#E-commerce Fulfillment#Brightpick+1

📦Third-Party Logistics (3PL)

Netrush Kentucky E-commerce Fulfillment Warehouse

🏗️Brightpick📍United States

A US 3PL automated order picking and replenishment with Brightpick Retriever robots, a Goods-to-Person solution, to handle 20,000 daily orders with peaks 4-5x higher.

0📦20,000/dayTransportPicking

AutoStore (Cubic)Autonomous Mobile Robots

PUMA Indianapolis Pandemic-Resilient Distribution Center

Goods-to-Person SystemsWMS (Warehouse Management)

#Pandemic Response#E-commerce Surge#Bastian Solutions#AutoStore#Goods-to-Person#On-Time Delivery+2

🏗️Bastian Solutions📍Indianapolis, Indiana, United States

PUMA Indianapolis Pandemic-Resilient Distribution Center

PUMA's Indianapolis DC, opened on-time in June 2020 amidst the pandemic, provided critical capacity to handle surging e-commerce demand, acting as a 'beacon of hope' for future growth.

📏670,000 m²0StorageTransportPicking

AutoStore (Cubic)Pallet ConveyorsSmall Load Conveyors

CNH Industrial Indianapolis Distribution Center

Pick-to-LightGoods-to-Person SystemsBomb-Bay Sorter

WCS (Warehouse Control)Slotting Optimization

#AutoStore#Industrial#Bastian Solutions#Sortation#WCS#Hytrol+2

•Integrated solution combining AutoStore cubic storage with Hytrol conveyor systems

•ModSort (bomb-bay) sortation cells for efficient order consolidation

•Pick-to-Light and Lumipick slotting optimization technologies

+3 more features

•Achieved same-day shipping capability

•Enabled 24-48 hour order fulfillment for OEM customers

🏗️Bastian Solutions📍Indianapolis, Indiana, United States

🏢Industrial

CNH Industrial Indianapolis Distribution Center

CNH Industrial partnered with Bastian Solutions to integrate AutoStore, conveyors, sortation cells, and WCS, optimizing their facility for same-day shipping and 24-48 hour fulfillment.

00StorageTransportPickingSortation

AutoStore (Cubic)Autonomous Mobile Robots

PUMA Indianapolis East Coast Distribution Center

Overhead ConveyorsBox Conveyor Systems

Goods-to-Person SystemsWMS (Warehouse Management)

#AutoStore#Fashion#Bastian Solutions#Goods-to-Person#3PL#NFI+3

🏗️Bastian Solutions📍Indianapolis, Indiana, United States

PUMA Indianapolis East Coast Distribution Center

PUMA, NFI/Cal Cartage, and Bastian Solutions deployed North America's largest AutoStore Black Line system, increasing capacity 10x and reducing delivery times from 8 days to 2 days.

#Food Bank#Non-Profit#Bastian Solutions#Assembly Line#Conveyor#Indianapolis+1

🏢Others

Gleaners Food Bank Indianapolis Back Sack Assembly Line

🏗️Bastian Solutions📍Indianapolis, Indiana, United States

Gleaners Food Bank collaborated with Bastian Solutions to automate its Back Sack assembly line, expanding the weekend meal program from 3,000 to 10,000 children weekly.

00Transport

Pallet RackingPallet ConveyorsSmall Load Conveyors

Amway Midwest Regional Service Center, Ada

Vertical ConveyorsPick-to-LightVoice Picking

Sliding Shoe SorterWCS (Warehouse Control)

#Direct Sales#Bastian Solutions#Conveyor System#Voice Picking#Pick-to-Light#Sliding Shoe Sorter+1

•Over two miles of varied conveyor systems (inclined belts, spirals, gravity declines)

•Automated document (invoice/pack list) insertion into cartons

•Automated carton labeling (license plate and shipping labels) and lidding system

+4 more features

•Operates in a facility roughly 50% smaller (200,000 sq ft vs. 400,000 sq ft)

•Capable of handling over 30,000 cartons per day, supporting 3 million orders annually (50% of NA volume)

+5 more results

🏢Consumer Goods

Amway Midwest Regional Service Center, Ada

🏗️Bastian Solutions📍Ada, Michigan, United States

Amway streamlined its Midwest fulfillment, moving to a new automated facility 50% smaller yet capable of handling over 30,000 cartons daily, achieving faster order fulfillment and reduced costs.

📏200,000 m²📦30,000/dayStorageTransportPickingSortation

Pallet RackingPallet Conveyors

Roche Diagnostics Indianapolis Distribution Center

Small Load ConveyorsPick-to-Light

WCS (Warehouse Control)

#Healthcare#Bastian Solutions#Conveyor System#Distribution Center#Warehouse Control System#Indianapolis

💊Healthcare & Pharma

Roche Diagnostics Indianapolis Distribution Center

🏗️Bastian Solutions📍Indianapolis, Indiana, United States

Roche Diagnostics transformed its distribution system with Bastian Solutions, achieving a 30% pack rate increase and 75% reduction in overtime spending.

Balluff Inc. Sensor Solutions Automated Warehouse

AutoStore (Cubic)

Autonomous Mobile Robots

Goods-to-Person Systems

#AutoStore#Kardex#Industrial#Manufacturing#Cross-Building#High-Density Storage+1

🏢Industrial

Balluff Inc. Sensor Solutions Automated Warehouse

🏗️Kardex📍United States

Balluff Inc. achieved a 177% throughput increase with an AutoStore system implemented by Kardex, featuring an innovative cross-building design installed in just 6 months.