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Our Curated Projects

15 projects
Gleaners Food Bank Indianapolis Back Sack Assembly Line
Small Load Conveyors
Semi-Automated
Video
#Food Bank#Non-Profit#Bastian Solutions#Assembly Line#Conveyor#Indianapolis+1
Key Features
Circular, minimum-pressure style conveyor with plastic chain and UHMW pallets
Designed for ergonomic, stationary assembly work; operators wait at fixed points
Allows individual pallets to slow down or stop without disrupting the overall line flow
+1 more features
📊Results & Benefits
Expanded Back Sack program capacity from 3,000 to 10,000 children served per week
Enabled a significant geographic expansion of the program beyond Marion County
+2 more results
🏢Others

Gleaners Food Bank Indianapolis Back Sack Assembly Line

🏗️Bastian Solutions📍Indianapolis, Indiana, United States

Gleaners Food Bank collaborated with Bastian Solutions to automate its Back Sack assembly line, expanding the weekend meal program from 3,000 to 10,000 children weekly.

00Transport
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Lao Gan Ma Guiyang Guizhou Production Warehouse
Unit Load AS/RSAGV - Unit Load
Case and Piece PickingRobotic Palletizer
Sliding Shoe SorterWMS (Warehouse Management)
Fully Automated
Video
#Food Manufacturing#AS/RS#Palletizing Robot#Sliding Shoe Sorter#Production Logistics#Daifuku+1
Key Features
34,164-pallet capacity Unit Load AS/RS with 12 stacker cranes
9 high-speed Sorting Transfer Vehicles (STVs) with 7 loop units and 2 single shuttles
5 palletizing robots building pallets from sorted cases
+4 more features
📊Results & Benefits
Inbound capacity: 139 pallets per hour
Outbound capacity: 166 pallets per hour
+5 more results
🍱Food & Beverage

Lao Gan Ma Guiyang Guizhou Production Warehouse

🏗️Daifuku📍Guiyang, Guizhou Province, China

The iconic Chinese chili sauce brand automated its production logistics with a large-scale Unit Load AS/RS, palletizing robots, and STVs to connect 7 lines across 6 factories, achieving high inbound/outbound throughput.

0📦166/dayStorageTransportPickingSortation
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Cutter & Buck Seattle Apparel Fulfillment Center
AutoStore (Cubic)Autonomous Mobile Robots
Goods-to-Person SystemsWES (Warehouse Execution)
Fully Automated
Video
#AutoStore#Apparel#Kardex#E-commerce#Goods-to-Person#Footprint Reduction+2
Key Features
High-density AutoStore grid with 34,000 storage bins and 54 robots
Integrated FulfillX software for workflow optimization and order expediting
50% reduction in storage footprint compared to previous manual system
+2 more features
📊Results & Benefits
Reduced fulfillment time to under 10 minutes from order receipt to shipment
Achieved a 50% reduction in the storage/picking module footprint
+3 more results
👕Fashion & Apparel

Cutter & Buck Seattle Apparel Fulfillment Center

🏗️Kardex📍Seattle, Washington, United States

Cutter & Buck deployed an AutoStore system with 34,000 bins and 54 robots, implemented by Kardex, to streamline apparel fulfillment, reduce storage footprint by 50%, and achieve order turnaround in under 10 minutes.

📏10,0000StorageTransportPicking
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DPD Warszawa - Poland Logistics Center Parcel Sorting Automation
Small Load ConveyorsCross-Belt Sorter
WCS (Warehouse Control)WES (Warehouse Execution)
Highly Automated
Video
#Parcel & Express#Cross-Belt Sorter#BEUMER Group#High Throughput#Poland#DPD Warszawa+2
Key Features
BEUMER Group BG Line Sorter integrating traditional line sorter simplicity with high-speed cross-belt precision
Active Slat-Belt Technology enabling gentle handling of diverse parcels (small polybags, larger packages, fragile/high-friction items)
Modular design offering space efficiency, easy reconfiguration, and scalability for evolving operational needs
+2 more features
📊Results & Benefits
Achieved efficient and reliable parcel sorting with 1,500-10,000 items per hour throughput
Enabled gentle and precise handling of diverse parcel types, including fragile and high-friction items
+3 more results
🏢Parcel & Express

DPD Warszawa - Poland Logistics Center Parcel Sorting Automation

🏗️Beumer Group📍Warszawa, Poland

DPD Warszawa implemented BEUMER Group's BG Line Sorter at its Poland logistics center, delivering 1,500-10,000 items/hour throughput with active slat-belt technology for diverse parcel handling.

00TransportSortation
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Bastian Solutions Corporate Profile: Toyota Advanced Logistics
Unit Load AS/RSMini Load AS/RSShuttle SystemsAutoStore (Cubic)Vertical Lift ModulesCarousel SystemsPallet RackingPallet Flow RackingPush-Back RackingAGV - Unit LoadAGV - ForkliftAGV - TuggerAMR - Goods to PersonAMR - CollaborativeAutonomous Mobile Robots
Overhead ConveyorsPallet ConveyorsSmall Load ConveyorsBox Conveyor SystemsVertical ConveyorsMonorail SystemsRobotic Piece PickingGoods-to-Person SystemsPick-to-LightVoice PickingPut WallCase and Piece PickingRobotic PalletizerMixed Case PalletizingLayer Picking
DepalletizingCross-Belt SorterTilt-Tray SorterSliding Shoe SorterPouch/Pocket SorterBomb-Bay Sortersorting robotWMS (Warehouse Management)WES (Warehouse Execution)WCS (Warehouse Control)SAP EWMMulti-Robot OrchestrationDigital TwinSlotting OptimizationSimulation Software
# Varies by project, not specified here.
Video
#Bastian Solutions#Toyota#System Integrator#Jidoka#Supply Chain Integration#Corporate Profile+1
Key Features
A Toyota Advanced Logistics company, part of the global Toyota family since 2017
Employs the Toyota Production System concept of 'Jidoka' (intelligent automation that creates value)
Client-focused culture built on integrity, relationships, innovation, diversity, and continuous improvement
+2 more features
📊Results & Benefits
Enhanced focus on quality, innovation, and corporate culture post-Toyota acquisition
Ability to design data-driven systems aimed at delivering maximum Return on Investment (ROI)
+1 more results
🏢# This is a corporate profile, not a specific project. Industry is not defined.

Bastian Solutions Corporate Profile: Toyota Advanced Logistics

🏗️Bastian Solutions📍# This is a global corporate profile. Specific country is not applicable.

Bastian Solutions, a Toyota Advanced Logistics company since 2017, leverages Toyota Production System principles like Jidoka to deliver intelligent automation and supply chain integration.

00StorageTransportPickingSortation
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