Projects

#Food Bank#Non-Profit#Bastian Solutions#Assembly Line#Conveyor#Indianapolis+1

🏢Others

Gleaners Food Bank Indianapolis Back Sack Assembly Line

🏗️Bastian Solutions📍Indianapolis, Indiana, United States

Gleaners Food Bank collaborated with Bastian Solutions to automate its Back Sack assembly line, expanding the weekend meal program from 3,000 to 10,000 children weekly.

#BEUMER Group#Stretch Hood#Pallet Packaging#Germany#Logistics Center#Energy Efficiency+1

🏢Consumer Goods

dm-drogerie markt Weilerswist Logistics Center Packaging Line

🏗️Beumer Group📍Weilerswist (near Cologne), Germany

dm-drogerie markt deployed BEUMER stretch hood® S systems at its central distribution center, automating high-volume pallet packaging with 90 pallets per hour per line and exceptional energy efficiency.

📏65,000 m²📦3,000/dayPicking

#BEUMER Group#Packaging Line#Cement & Building Materials#Mexico#Palletizing#Greenfield+1

•Complete, turnkey packaging line from bag filling to stretch-hooding

•BEUMER Group as a single-source provider for filling, palletizing, and packaging technology

•Integration of an automatic bag placer to adapt to last-minute product/density changes

+4 more features

•Achieved target system throughput of 2,200 bags per hour

•Enabled Cruz Azul to successfully launch a new tile mortar product line to expand market share

🏗️Beumer Group📍Hidalgo, Mexico

🏭Manufacturing

Cruz Azul Hidalgo Tile Mortar Packaging Line

Cruz Azul partnered with BEUMER Group to install a fully automated packaging line for a new tile mortar product, achieving a system throughput of 2,200 bags per hour.

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AutoStore (Cubic)Autonomous Mobile Robots

PUMA Indianapolis East Coast Distribution Center

Overhead ConveyorsBox Conveyor Systems

Goods-to-Person SystemsWMS (Warehouse Management)

#AutoStore#Fashion#Bastian Solutions#Goods-to-Person#3PL#NFI+3

👕Fashion & Apparel

PUMA Indianapolis East Coast Distribution Center

🏗️Bastian Solutions📍Indianapolis, Indiana, United States

PUMA, NFI/Cal Cartage, and Bastian Solutions deployed North America's largest AutoStore Black Line system, increasing capacity 10x and reducing delivery times from 8 days to 2 days.

00StorageTransportPicking

Shuttle SystemsUnit Load AS/RSMini Load AS/RS

F-Line Japan Major Food Distribution Center

AGV - Unit LoadAGV - TuggerCase and Piece Picking

Mixed Case PalletizingDepalletizingRobotic Palletizer

#Food Distribution#Mixed Case Palletizing#AS/RS#Pallet Shuttle#Robotic Palletizer#AGV+2

🍱Food & Beverage

F-Line Japan Major Food Distribution Center

🏗️Daifuku📍Japan, Japan

A high-tech food distribution center in Japan automated its entire logistics flow with multiple AS/RS, pallet shuttles, and robotic palletizing to handle 90,000 cases daily from 1.15 million in storage.

0📦90,000/dayStorageTransportPicking

AutoStore (Cubic)Goods-to-Person Systems

Medline Industries Healthcare Distribution Center

Pick-to-LightWES (Warehouse Execution)

#AutoStore#Healthcare#Swisslog#Goods-to-Person#Click&Pick#E-commerce+1

•1,000 picks per hour per person capacity

•Five times faster than traditional manual picking

•Robot-powered AutoStore system

+3 more features

•5x faster picking compared to manual operations

•Up to 1,000 picks per hour per person

🏗️Swisslog📍United States, United States

💊Healthcare & Pharma

Medline Industries Healthcare Distribution Center

First US deployment of Swisslog AutoStore system achieving 1,000 picks per hour per person, five times faster than traditional manual picking for healthcare supply distribution.

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Unit Load AS/RSAGV - Unit Load

Lao Gan Ma Guiyang Guizhou Production Warehouse

Case and Piece PickingRobotic Palletizer

Sliding Shoe SorterWMS (Warehouse Management)

#Food Manufacturing#AS/RS#Palletizing Robot#Sliding Shoe Sorter#Production Logistics#Daifuku+1

🍱Food & Beverage

Lao Gan Ma Guiyang Guizhou Production Warehouse

🏗️Daifuku📍Guiyang, Guizhou Province, China

The iconic Chinese chili sauce brand automated its production logistics with a large-scale Unit Load AS/RS, palletizing robots, and STVs to connect 7 lines across 6 factories, achieving high inbound/outbound throughput.

0📦166/dayStorageTransportPickingSortation

Pallet RackingPallet ConveyorsSmall Load Conveyors

Amway Midwest Regional Service Center, Ada

Vertical ConveyorsPick-to-LightVoice Picking

Sliding Shoe SorterWCS (Warehouse Control)

#Direct Sales#Bastian Solutions#Conveyor System#Voice Picking#Pick-to-Light#Sliding Shoe Sorter+1

🏢Consumer Goods

Amway Midwest Regional Service Center, Ada

🏗️Bastian Solutions📍Ada, Michigan, United States

Amway streamlined its Midwest fulfillment, moving to a new automated facility 50% smaller yet capable of handling over 30,000 cartons daily, achieving faster order fulfillment and reduced costs.

📏200,000 m²📦30,000/dayStorageTransportPickingSortation

AutoStore (Cubic)Autonomous Mobile Robots

Cutter & Buck Seattle Apparel Fulfillment Center

Goods-to-Person SystemsWES (Warehouse Execution)

#AutoStore#Apparel#Kardex#E-commerce#Goods-to-Person#Footprint Reduction+2

•High-density AutoStore grid with 34,000 storage bins and 54 robots

•Integrated FulfillX software for workflow optimization and order expediting

•50% reduction in storage footprint compared to previous manual system

+2 more features

•Reduced fulfillment time to under 10 minutes from order receipt to shipment

•Achieved a 50% reduction in the storage/picking module footprint

🏗️Kardex📍Seattle, Washington, United States

👕Fashion & Apparel

Cutter & Buck Seattle Apparel Fulfillment Center

Cutter & Buck deployed an AutoStore system with 34,000 bins and 54 robots, implemented by Kardex, to streamline apparel fulfillment, reduce storage footprint by 50%, and achieve order turnaround in under 10 minutes.

📏10,000 m²0StorageTransportPicking

AutoStore (Cubic)Overhead Conveyors

Alza Prague High-Throughput Fulfillment Center

Goods-to-Person SystemsRobotic Piece Picking

sorting robotWCS (Warehouse Control)

#AutoStore#E-commerce#Goods-to-Person#Element Logic#High-Density Storage#Czech Republic+2

🛒E-commerce Fulfillment

Alza Prague High-Throughput Fulfillment Center

🏗️Element Logic📍Prague, Czech Republic

Alza, the largest Czech/Slovak online retailer, deployed a 300,000-bin, 580-robot AutoStore system integrated by Element Logic, achieving 75% faster picking and handling up to 260,000 daily orders.

📏8,000 m²📦260,000/dayStorageTransportPickingSortation

Small Load ConveyorsCross-Belt Sorter

DPD Warszawa - Poland Logistics Center Parcel Sorting Automation

WCS (Warehouse Control)WES (Warehouse Execution)

#Parcel & Express#Cross-Belt Sorter#BEUMER Group#High Throughput#Poland#DPD Warszawa+2

🏢Parcel & Express

DPD Warszawa - Poland Logistics Center Parcel Sorting Automation

🏗️Beumer Group📍Warszawa, Poland

DPD Warszawa implemented BEUMER Group's BG Line Sorter at its Poland logistics center, delivering 1,500-10,000 items/hour throughput with active slat-belt technology for diverse parcel handling.

00TransportSortation

Small Load ConveyorsOverhead Conveyors

CEWE Stiftung - Oldenburg Production & Distribution Center Automation

Pouch/Pocket SorterCross-Belt Sorter

WES (Warehouse Execution)WCS (Warehouse Control)

#Consumer Goods#Pouch Sorter#Matrix Sorting#Order Consolidation#psb intralogistics#Germany+2

•Dynamic pouch sorter with 8 buffer carousels and 3-stage matrix sorting for multi-item order consolidation

•Handles up to 2,500 order lines/hour and 4,000 single orders/hour via integrated lying goods conveyor technology

•8 loading stations for pouch filling and 10 packing stations for order consolidation

+3 more features

•Automated consolidation of multi-item orders from disjointed production areas into a single package per customer

•Achieved sorting capacity of 2,500 order lines/hour and direct routing of 4,000 single orders/hour

🏗️psb intralogistics GmbH📍Oldenburg, Germany

🏢Consumer Goods

CEWE Stiftung - Oldenburg Production & Distribution Center Automation

psb intralogistics implemented a dynamic pouch sorter and lying goods conveyor system at CEWE Stiftung's Oldenburg facility, handling 2,500 order lines/hour and 4,000 single orders/hour to optimize multi-item order consolidation and shipping efficiency.

00TransportSortation

Unit Load AS/RSPallet Conveyors

Michelin Vitoria Tire Plant Automated Warehouse

AGV - Unit LoadWMS (Warehouse Management)

#Manufacturing#Automated Warehouse#Mecalux#Production Logistics#AS/RS#WMS

🏭Manufacturing

Michelin Vitoria Tire Plant Automated Warehouse

🏗️Mecalux📍Vitoria, Spain

Mecalux delivers a 27-meter high automated clad rack warehouse for Michelin's Vitoria tire plant in Spain, supporting three production lines and a planned fourth with 4,600 container capacity and 120 containers per hour throughput.

00StorageTransport

Unit Load AS/RSMini Load AS/RSShuttle SystemsAutoStore (Cubic)Vertical Lift ModulesCarousel SystemsPallet RackingPallet Flow RackingPush-Back RackingAGV - Unit LoadAGV - ForkliftAGV - TuggerAMR - Goods to PersonAMR - CollaborativeAutonomous Mobile Robots

Overhead ConveyorsPallet ConveyorsSmall Load ConveyorsBox Conveyor SystemsVertical ConveyorsMonorail SystemsRobotic Piece PickingGoods-to-Person SystemsPick-to-LightVoice PickingPut WallCase and Piece PickingRobotic PalletizerMixed Case PalletizingLayer Picking

DepalletizingCross-Belt SorterTilt-Tray SorterSliding Shoe SorterPouch/Pocket SorterBomb-Bay Sortersorting robotWMS (Warehouse Management)WES (Warehouse Execution)WCS (Warehouse Control)SAP EWMMulti-Robot OrchestrationDigital TwinSlotting OptimizationSimulation Software

# Varies by project, not specified here.

#Bastian Solutions#Toyota#System Integrator#Jidoka#Supply Chain Integration#Corporate Profile+1

🏢# This is a corporate profile, not a specific project. Industry is not defined.

Bastian Solutions Corporate Profile: Toyota Advanced Logistics

🏗️Bastian Solutions📍# This is a global corporate profile. Specific country is not applicable.

Bastian Solutions, a Toyota Advanced Logistics company since 2017, leverages Toyota Production System principles like Jidoka to deliver intelligent automation and supply chain integration.

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