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48 projects
Lotte Korea Confectionery Centralized Distribution Center
Unit Load AS/RSMini Load AS/RS
Case and Piece PickingOthers
Fully Automated
Video
#Confectionery#Food & Beverage#AS/RS#Centralized Distribution#Cold Storage#Daifuku+2
Key Features
Centralized DC built next to the main factory, replacing smaller regional hubs
5-unit Pallet AS/RS for ambient storage (11,000 pallets)
4-unit Pallet AS/RS for freezer storage (2,000 pallets)
+3 more features
📊Results & Benefits
Ships 25,000 cases daily
Enhanced temperature control for products (ambient & frozen)
+3 more results
🍱Food & Beverage

Lotte Korea Confectionery Centralized Distribution Center

🏗️Daifuku📍South Korea

A leading Korean confectionery producer consolidated its logistics by building a massive automated DC next to its factory, featuring ambient & freezer AS/RS and a Mini Load system to handle 25,000 cases daily.

0📦25,000/dayStoragePickingSortation
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PUMA Indianapolis Pandemic-Resilient Distribution Center
AutoStore (Cubic)Autonomous Mobile Robots
Goods-to-Person SystemsWMS (Warehouse Management)
Fully Automated
Video
#Pandemic Response#E-commerce Surge#Bastian Solutions#AutoStore#Goods-to-Person#On-Time Delivery+2
Key Features
Opened on schedule and on budget in June 2020 despite global pandemic challenges
Designed with significant expansion capacity (ability to add 400,000 sq ft)
Built to handle sustained peak-level e-commerce volumes ('every day a Black Friday')
+2 more features
📊Results & Benefits
Successfully launched in the middle of the COVID-19 pandemic, providing vital capacity
Enabled PUMA to service dramatically accelerated e-commerce demand triggered by the pandemic
+2 more results
👕Fashion & Apparel

PUMA Indianapolis Pandemic-Resilient Distribution Center

🏗️Bastian Solutions📍Indianapolis, Indiana, United States

PUMA's Indianapolis DC, opened on-time in June 2020 amidst the pandemic, provided critical capacity to handle surging e-commerce demand, acting as a 'beacon of hope' for future growth.

📏670,0000StorageTransportPicking
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Amway Midwest Regional Service Center, Ada
Pallet RackingPallet ConveyorsSmall Load Conveyors
Vertical ConveyorsPick-to-LightVoice Picking
Sliding Shoe SorterWCS (Warehouse Control)
Highly Automated
Video
#Direct Sales#Bastian Solutions#Conveyor System#Voice Picking#Pick-to-Light#Sliding Shoe Sorter+1
Key Features
Over two miles of varied conveyor systems (inclined belts, spirals, gravity declines)
Automated document (invoice/pack list) insertion into cartons
Automated carton labeling (license plate and shipping labels) and lidding system
+4 more features
📊Results & Benefits
Operates in a facility roughly 50% smaller (200,000 sq ft vs. 400,000 sq ft)
Capable of handling over 30,000 cartons per day, supporting 3 million orders annually (50% of NA volume)
+5 more results
🏢Consumer Goods

Amway Midwest Regional Service Center, Ada

🏗️Bastian Solutions📍Ada, Michigan, United States

Amway streamlined its Midwest fulfillment, moving to a new automated facility 50% smaller yet capable of handling over 30,000 cartons daily, achieving faster order fulfillment and reduced costs.

📏200,000📦30,000/dayStorageTransportPickingSortation
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Gerrie Electric Ontario Distribution Center
AutoStore (Cubic)Pallet Conveyors
Goods-to-Person SystemsWMS (Warehouse Management)
Highly Automated
Video
#AutoStore#Electrical Distribution#Bastian Solutions#Goods-to-Person#Industrial Distribution#ROI+1
Key Features
AutoStore system with 6 robots and 7,600 bins
60% of 7,500 products stored in AutoStore
Bastian conveyor system with automated sortation and scanning
+3 more features
📊Results & Benefits
80-90 products picked per person in 2 hours (previously 7 hours)
On track to exceed 3-year ROI target
+3 more results
🏢Industrial

Gerrie Electric Ontario Distribution Center

🏗️Bastian Solutions📍Ontario, Canada

Gerrie Electric implemented AutoStore with Bastian Solutions to transform their 26,000 sq ft facility, achieving 80-90 picks per person in 2 hours versus previous 7 hours.

📏26,0000StorageTransportPicking
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