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Homeβ€ΊProjectsβ€ΊOthersβ€ΊGermany

DAMBACH MINI-LOAD Automated Small Parts Storage System

DAMBACH
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Industry:Others
System Integrator:DAMBACH
Automation:Fully Automated
Technologies:Mini Load AS/RS, Goods-to-Person Systems

⭐Key Features

  • β€’Operating height up to 27 meters without performance loss
  • β€’Payload capacity up to 300 kg
  • β€’Designed for high turnover/throughput performance
  • β€’Modular drive system
  • β€’Various load-handling devices available
  • β€’Push-pull gripper for double-deep storage
  • β€’Used equally for container and carton storage

πŸ“ŠResults & Benefits

  • βœ“Enables high-density small parts storage in heights up to 27m
  • βœ“Provides high throughput capacity for small items

🎯Challenges & Solutions

Challenge

Achieving high throughput and efficient storage for small parts in a very high, dense configuration.

Solution

The DAMBACH MINI-LOAD system is specifically engineered as an automated storage/retrieval machine (AS/RS) for small parts, capable of operating at heights up to 27 meters with high performance and utilizing double-deep storage via push-pull grippers to maximize density.

πŸ“Project Overview

Project Overview

This entry describes the DAMBACH MINI-LOAD product line rather than a specific customer implementation. It focuses on the technical capabilities and design of an automated storage and retrieval system (AS/RS) engineered for small parts storage. The system is presented as a solution for achieving extreme height and high throughput in the storage of containers and cartons containing small items.

The MINI-LOAD system is designed to address the need for high-density, high-performance storage in applications where space is at a premium and fast access to a large number of SKUs is required. Its modular and flexible design aims to serve various industries that handle small parts in standardized containers.

Technical Solution

DAMBACH MINI-LOAD Storage/Retrieval Machine

The core of the solution is the MINI-LOAD automated storage/retrieval machine (AS/RS), a type of stacker crane designed for handling unit loads like totes, containers, or cartons. It is engineered to operate in high-bay racking systems.

πŸ“ΉRelated Technology Demonstration
Technology Demo

MINI-LOAD Automated Small-Parts Storage System

Vendor: DAMBACH

βœ“Stacker cranes for small loads up to 300 kg
βœ“Designed for great heights, up to 27 meters
View Full Case

Key Features

The ability to operate efficiently at 27-meter heights allows for ultra-high-density storage, maximizing cubic space utilization in a warehouse, which is a critical advantage for small parts storage with high SKU counts.

The inclusion of a push-pull gripper for double-deep storage effectively doubles the storage capacity per aisle compared to single-deep systems, further enhancing space efficiency.

The system is versatile, designed to handle both standardized containers and cartons, making it suitable for a wide range of small parts storage applications across different sectors.

Results & Benefits

The primary result of deploying this system is the creation of a high-density storage environment for small parts, utilizing vertical space up to 27 meters to store a vast number of containers in a minimal footprint.

The machine is engineered for high-speed operation, enabling rapid storage and retrieval cycles. This translates to high system throughput, which is essential for supporting efficient order picking and replenishment operations in a busy warehouse.

Challenges & Solutions

A fundamental challenge in small parts logistics is storing a vast number of items efficiently while maintaining rapid access for picking. The DAMBACH MINI-LOAD system addresses this by being a dedicated, high-performance AS/RS for small loads. Its design to operate at great heights (27m) with double-deep storage capability solves the density challenge, while its high-speed performance ensures the necessary throughput for fast access.

System Integrator

DAMBACH Lagersysteme is the manufacturer and provider of the MINI-LOAD system. The company positions itself as a reliable partner for system integrators and general contractors, implying that DAMBACH supplies the core AS/RS technology (the MINI-LOAD machines) which can then be integrated into larger warehouse automation projects by other parties.

πŸ”§Related Technologies (6)

Efficiency92%Flexibility80%Scalability75%Cost Effect.78%Ease of Impl.70%
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MINI-LOAD Automated Small-Parts Storage System

byDAMBACH

βœ“Stacker cranes for small loads up to 300 kg
βœ“Designed for great heights, up to 27 meters
View Details
Efficiency85%Flexibility75%Scalability70%Cost Effect.70%Ease of Impl.60%
Daifuku

Mini-Load AS/RS: Automated Storage and Retrieval for Small Loads

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βœ“Stores and retrieves product with speed and accuracy
βœ“Designed for handling small picking units (e.g., totes, cartons) and pallets
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Efficiency70%Flexibility70%Scalability70%Cost Effect.70%Ease of Impl.70%
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βœ“Designed for fully automated, 24/7 operation with minimal human intervention
βœ“Utilizes advanced technologies including robotics, AS/RS, sortation systems, and AMRs
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Efficiency88%Flexibility85%Scalability80%Cost Effect.82%Ease of Impl.78%
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Box-IT: Ergonomic Goods-to-Person Workstation

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βœ“Seamlessly integrates with Automated Storage and Retrieval Systems (AS/RS)
βœ“Ergonomic design with inclined tote presentation (35-degree angle)
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Efficiency92%Flexibility88%Scalability90%Cost Effect.80%Ease of Impl.75%
Mecalux

Mecalux Shuttle System: Automated AS/RS for Boxes and Small Parts

byMecalux

βœ“Automated storage and retrieval system for boxes, bins, totes, and small parts
βœ“Shuttles use telescopic arms to store/remove boxes, moving at up to 4 m/s
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