Movirack Mobile Pallet Racking: Maximizing Warehouse Space

Technology Overview

Movirack is Mecalux's engineered mobile pallet racking solution, designed to tackle the pervasive challenge of insufficient storage space in warehouses. This system reimagines traditional static racking by introducing movement: entire rows of racking are mounted on mobile bases that travel along rails embedded in the floor. This innovative approach consolidates the storage block by eliminating most fixed aisles, creating access aisles only where and when they are needed. It is a versatile solution that not only maximizes the use of available cubic space in any warehouse but is also particularly advantageous for temperature-controlled environments, thanks to features that promote stable air circulation. Backed by Mecalux's extensive experience, Movirack is a comprehensive system for achieving high-density storage with direct access.

How It Works

Core Principles

The system operates on the principle of movable storage aisles. The racking structure itself becomes mobile, sliding laterally on rails. A single access aisle is created dynamically by moving adjacent rack rows apart, while all other rows remain compacted together.

Key Features & Capabilities

Motorized Mobile Bases provide the power for smooth and controlled movement of loaded racks. Aisle Elimination is the key space-saving capability, transforming wasted aisle space into productive storage locations. Direct Pallet Access ensures every pallet remains individually reachable. The Parking Position feature evenly distributes minimal aisle space between all racks when not in use, which is critical for maintaining constant air circulation in cold stores. Comprehensive Safety Systems integrate electronics and sensors to ensure safe operation around personnel and equipment.

Advantages & Benefits

The most significant benefit is the substantial increase in storage capacity, allowing facilities to store significantly more pallets in the same area or maintain their existing capacity in a smaller building footprint. It delivers superior space utilization, making it an ideal solution for expensive or limited real estate. For cold storage applications, the system's design helps reduce energy loss and maintain temperature consistency by minimizing open aisle volume. The system's safety and accessory support ensure a reliable and adaptable high-density storage environment.

Implementation Considerations

Implementing Movirack requires a solid and level floor capable of supporting the dynamic loads and the installation of rails. The electrical infrastructure must be planned to power the motorized bases. While offering excellent density, the system requires a brief waiting period for aisles to open, which must be factored into operational workflows. The initial investment is higher than for static systems but is justified by long-term space savings.

Use Cases & Applications

Ideal For

This system is ideal for any warehouse where maximizing pallet count is the top priority, especially in cold storage, urban logistics centers with high real estate costs, or facilities undergoing consolidation.

Conclusion

The Mecalux Movirack mobile pallet racking system represents a highly effective mechanical solution for achieving maximum storage density without sacrificing direct access to inventory. By transforming static aisles into dynamic space, it offers a compelling answer to space constraints, with particular strengths in temperature-sensitive environments. For operations where every square meter counts—whether due to high real estate costs, the need for cold storage efficiency, or a desire to consolidate operations—investing in a Movirack system can yield a dramatic improvement in storage capacity and operational efficiency, making it a strategic asset for modern warehousing.