ASTROSort V-T: Vertical Bag Sortation System

Technology Overview

The ASTROSort V-T is a vertical sort-to-bag system designed for efficient parcel and document sorting in distribution and fulfillment centers. Characterized by its T-configuration and vertical orientation, it maximizes destination count within a compact footprint. This system is engineered to be intelligent, scalable, and modular, meeting the dynamic needs of modern logistics operations that handle a mix of parcel types. It is particularly suited for operations where space is at a premium and a high number of sort destinations is required for accurate order routing.

How It Works

Core Principles

The system operates on the principle of automated vertical sortation, where items are inducted, conveyed, and then directed into one of 32 designated bags based on their destination code. The vertical design allows for a high density of discharge points.

Key Features & Capabilities

The High-Destination Vertical Layout is a primary feature, packing 32 sortation points into a vertical space, which is ideal for facilities with limited floor space but high sorting complexity.

Broad Parcel Handling Range allows the system to process items from very light documents (50g) to substantial parcels (8kg), covering a wide spectrum of e-commerce and express shipping items, including cartons, jiffy bags, and flyers.

Its Inherent Scalability and Modularity means the system can be designed and expanded in modules to match initial throughput requirements and grow incrementally as business needs evolve, protecting the initial investment.

Advantages & Benefits

The system delivers significant space savings through its vertical design, enabling a high sortation capacity within a smaller footprint compared to traditional flat sorters, which can reduce facility costs.

Operational efficiency is enhanced by automating the sortation process to 32 destinations at a rate of 950 parcels per hour, reducing manual handling, accelerating order cycle times, and minimizing sorting errors.

The flexibility to handle diverse item types and weights makes it a future-proof solution for operations whose product mix may change, ensuring the sorter remains a valuable asset even as business needs shift.

Implementation Considerations

The vertical nature of the system requires adequate ceiling height for installation and operation, which must be assessed during the planning phase.

Integration with upstream scanning/weighing systems and downstream Warehouse Management (WMS) or Control (WCS) software is necessary to fully automate the sort decision and tracking process.

While modular, the initial setup for a 32-destination system involves significant mechanical and control system integration, requiring careful project management and technical expertise.

Use Cases & Applications

Ideal For

This system is ideal for parcel & express carriers, third-party logistics providers (3PLs), and e-commerce fulfillment centers that require accurate, medium-to-high volume sortation of small parcels and documents to a large number of destinations, such as regional routes, store orders, or individual packing lanes.

Performance Metrics

The specified performance metrics include a throughput of 950 parcels per hour and the ability to handle parcels within a weight range of 50 grams to 8 kilograms. The 32 destinations provide a high degree of sortation granularity.

Conclusion

The ASTROSort V-T vertical bag sortation system presents a space-efficient and scalable solution for operations needing to sort a diverse mix of parcels and documents to numerous destinations. Its combination of a compact vertical footprint, respectable throughput, and handling flexibility makes it a compelling choice for growing e-commerce and logistics businesses looking to automate a critical part of their fulfillment process. Careful consideration of facility dimensions and system integration requirements is key to a successful implementation.